Liquids, solids, milk, chemical solvents, lime kilns: when it comes to meeting challenges such as difficult-to-access measurement points, dusty environments or extreme process temperatures, this new generation provides the appropriate solution. Available for the first time on a radar, Ehernet APL enables high-speed data exchange with sensors, even in potentially explosive areas.
Integrated wizards in the SmartBlue smartphone application make it easy to operate the sensors. In addition to proven digital communication protocols such as HART or Profibus, the new generation also relies on innovative communication technologies such as Ethernet-APL. The outstanding measurement performance of the new radar chip, combined with the intelligent Heartbeat Technology monitoring function, contributes to increased productivity. This new generation of Micropilot radars offers solutions that make processes easier to use, more efficient and safer.
Simplicity at every level
The new generation of 80 GHz radar sensors for level measurement offers solutions for virtually all radar applications. Thanks to the device's compact design, it can be used in confined installation situations. Suitable versions are also available for harsh process conditions, such as aggressive media or extreme temperatures.
Commissioning and operation of the Micropilot range is simple and intuitive. Integrated wizards guide users through the process, helping them to avoid errors and operate the devices without the need for special training. Parameter configuration and subsequent validation tests are also guided. Thanks to a Bluetooth interface, the devices can be easily controlled remotely via Endress+Hauser's SmartBlue application. In conjunction with Heartbeat Technology, processes can be continuously monitored and checked in less than three minutes, without even stopping the plant.
What's more, thanks to the HistoRom mobile data memory, measurement point parameters can be transferred without error from one sensor to another when replacing the electronics. Repairing the device is quick and easy, and requires no specialist knowledge on the part of the user.
Measurement performance and reduced calibration costs
The exceptional measuring performance of the radar chip developed by Endress+Hauser is helping to boost the productivity of industrial processes.
Heartbeat Technology, developed by Endress+Hauser, provides reliable diagnostic and monitoring data, and enables predictive maintenance thanks to its constant monitoring of anomalies such as foaming or clogging. Device checks can be carried out in less than three minutes, without the need for dismantling.
The patented Radar Accuracy Index, combined with Heartbeat Technology verification, makes traceable verification to Din Iso 9001 possible for the first time.
This considerably reduces the effort and costs involved in calibration and documentation, and above all significantly extends calibration cycles. State-of-the-art communication modes, such as Profibus PA, Ethernet-APL or HART, also improve plant availability. Ethernet-APL in particular enables simple, efficient digitization of existing systems. Thanks to easy integration into asset management systems and a growing number of self-diagnostics, plant shutdowns are largely avoided, and production yields are increased.
Maximum safety for personnel, plant and process
Systematic errors, unintentional manipulations and operating anomalies are all risks to plant safety.
Micropilot 80 GHz radars meet all safety requirements.
Developed in compliance with IEC 61508, Micropilot 80 GHz radars are suitable for SIL2 or SIL3 applications, for example with homogeneous redundancy.
A step-by-step mode guides the user through commissioning, parameter configuration or even SIL tests, and thanks to the Bluetooth® interface, functional checks, SIL tests or parameter modifications can be carried out remotely from the danger zone.
The new state-of-the-art Ethernet-APL communication mode enables the device to be monitored and controlled for the first time via an integrated web server.
The new color display facilitates information gathering: it changes from green to red in the event of an error, providing an immediate overview of the status.
Ethernet APL
Available for the first time on a radar, Ehernet APL enables high-speed data exchange with sensors, even in potentially explosive areas.
Heartbeat Technology
Whether it's the detection of clogging, foaming or deterioration of power cables, Heartbeat Technology enables you to anticipate before a stoppage occurs. What's more, the new Radar Accuracy Index (RAI) reliably monitors device deviation (Iso 9001 compatible).
The numerous wizards built into the Micropilot make it as easy as possible for the operator to use it at every stage, for all communication media (PC, phone, tablet).
Risk reduction
Developed in accordance with IEC 61508, the new range of radar level sensors can be used in SIL 2 or SIL 3 (redundant) applications. Locking and remote test functions are available even via Bluetooth, using a protocol encrypted by Endress+Hauser, so you can operate on the devices while remaining safe outside hazardous areas (Atex, pods/ladders, radioactive zones).
Cutting-edge technical features:
- Temperature: -196 to +450 °C
- Pressure: -1 to +160 bar
- Maximum measurement range: 80 m
- Accuracy: ±1 mm
- Process connections: threaded and flanged
- Extensive certifications: certificates for Atex zones, developed to IEC 61508 for SIL 2 or 3 applications (redundant), factory calibration certificate (3, 5 or 10 points), traceable functional check to ISO 9001, 3.1 material certificate, marine approval...