Nikon Metrology launches a new laser scanner for CMMs, the Nikon InSight L100. For 20 years, Nikon Metrology has been a pioneer in laser scanning and has progressively improved the capabilities of this non-contact measurement technology. Nikon's quality optics combined with innovative scanning technology have resulted in this revolutionary new Nikon scanner. The InSight L100 laser scanner offers the best possible combination of speed, accuracy and ease of use. Designed to measure surfaces and features, even on glossy or multi-material surfaces, the InSight L100 scanner provides fast, accurate information and highly relevant CAD comparison reports.
Importance of productivity during inspection
The InSight L100 scanner is ideal for inspecting larger components when productivity is the key factor, without having to compromise on accuracy. The wide 100 mm field of view combined with a data acquisition speed of 200,000 points per second results in measurement productivity that was not previously possible with CMM scanning. To facilitate manual programming, the InSight L100 features field of view (FOV) generation. By making the scan line fall within the projected field of view, the user can be sure that they are getting good coverage of the part.
Capture the smallest details
The L100 is equipped with a high-quality Nikon glass lens optimized for laser scanning. By combining it with a high-definition camera, a point resolution of only 42 μm and a data quality that is the best on the market are achieved, making it possible to capture the smallest details and measure sharper edges. The L100's probing error is exceptionally low at 6.5 μm, which is a measure of the scanner's noise level and results in smooth meshes and high detail. The L100 is perfectly designed for combined surface and feature measurement. With low measurement noise and high point resolution, the accuracy of feature measurement approaches the accuracy of a touch probe.
Good management of surface color changes
Many materials with different surfaces and colors can be measured more efficiently without user interaction, manual adjustment or powdering. The 4e generation ESP (ESP4) allows the laser intensity to be adjusted for each point on the scan line, varying colors or materials faster than ever. This makes the scanner even more suitable for scanning multi-material assemblies or glossy surfaces, without the need for heavy surface treatments. Increased measuring range The patent-pending mount rotation system allows the scanner to be rotated around its self-connecting axis in 30° increments, up to 90°. This eliminates the need for an auto-fitting adapter. This system is particularly interesting for measuring turbine blades or parts with vertically oriented features or edges. The L100 also allows the use of a 105° angle return from the PH10, to better measure under or behind the part.
Rapid data collection
Using laser scanning, manufacturers can get a complete overview of the dimensional quality of their products without compromising on cycle times. As the entire part is checked against the CAD, areas of study are immediately highlighted using color mapping. Further study and analysis is possible using labels, sections and geometric dimensioning and tolerancing (GD&T) libraries. A graphical report using color mapping is more meaningful than a point listing in an inspection report. Graphical reports are easier to interpret and allow for easier exchange of results internally or externally with colleagues or suppliers. This finally allows for easier decision making, faster corrective actions and a shorter time to market.
Multi-sensor applications
The L100 scanner can be combined with touch probes and a tool changer to create a fully automated multi-sensor CMM. Depending on the application, the two technologies can be used independently or together in the same inspection program. The InSight L100 scanner can also be retrofitted to most CMMs on the market.
Learn more: www.nikonmetrology.com/InSightL100